Before diving into PostgreSQL replication setup, let's talk about what you actually need and what will go wrong if you skip these steps. I've been paged at 3am enough times to know which corners you can't cut.
Infrastructure Requirements
Two or more servers running identical PostgreSQL versions. And I mean IDENTICAL - not "close enough" versions. PostgreSQL 14.8 and 14.9 might look the same but will cause headaches when you try to failover. Use PostgreSQL 15+ if you can - the monitoring improvements and enhanced replication features alone are worth the upgrade.
Network connectivity that doesn't suck. Seriously, this is where most replication setups die. One network hiccup and your standby falls behind. I've seen WAL files pile up to 200GB during a weekend outage because someone's "enterprise-grade" network couldn't stay up for 48 hours. Use dedicated NICs for replication traffic if you have them - your database will thank you.
Sufficient disk space on both servers. Here's the thing nobody tells you: WAL files will eat your disk alive when the network shits the bed. I've seen 50GB databases generate 200GB of WAL over a weekend when the standby couldn't connect. Size your disk like you're planning for a disaster, because you are. Plan for at least 3x your current database size if you want to sleep well at night.
Security Considerations
Dedicated replication user with minimal privileges. Don't be an idiot and use postgres superuser for replication. Create a dedicated replication user with only REPLICATION privileges. I've seen entire databases compromised because someone thought "it's just internal traffic." Follow the principle of least privilege religiously.
SSL/TLS encryption for replication traffic. If you're sending unencrypted database traffic across any network that's not a directly connected cable, you're asking for trouble. Use SSL even on "private" networks - network segmentation is rarely as private as you think.
Firewall configuration restricting replication ports. Lock down port 5432 to specific IPs only. I've seen DBAs who opened it to 0.0.0.0/0 "temporarily" and forgot about it for months. Configure iptables properly or use cloud security groups.
Version Compatibility and Timing
Same major PostgreSQL versions required for streaming replication. PostgreSQL 14 and 15 won't play nice together with streaming replication. If you need cross-version, use logical replication instead - though that has its own set of gotchas.
Minimal downtime planning - this is a lie. While the docs say "brief restart," plan for 15-30 minutes because something will go wrong. First time I did this, had a typo in postgresql.conf that took me 2 hours to find. Turned a quick restart into a Saturday afternoon debugging clusterfuck. Test in staging first - production is not for learning.
These aren't just best practices - they're lessons learned from production failures. Skip them at your own risk. Next, we'll configure the primary server and watch things break in creative ways.